Crescent Hill Water Plant

Location: Louisville, KY

Status: Completed

Project Finish on Time? YES
Project on or under budget? YES
Project Category: Fireproofing, Intumescent
Project Industry: Industrial
Superior Industrial Insulation Company | Crescent Hill Water Plant | Intumescent Fireproofing

Superior Wins Award for Intumescent Fireproofing at Crescent Hill Water Plant

Superior Insulation is proud to highlight our recent award-winning work at the Crescent Hill Water Plant Chemical Building Renovation in Louisville, Ky.

This project, completed for the Louisville Water Company, demonstrates our expertise in industrial fireproofing and our commitment to safety, quality and client satisfaction.

Project Overview

The Crescent Hill Water Plant is a vital part of Louisville’s infrastructure, ensuring safe and clean water for thousands of residents. When the City of Louisville’s Building Department identified the need for fireproofing during construction plan review, Superior Insulation was called upon to deliver a robust solution.

Working alongside Corbett Construction, we provided intumescent fireproofing for all new and existing exposed steel throughout the chemical building, as well as the historic wood roof assembly.

Scope of Work and Industry Best Practices

Our team applied a total of 3,475 gallons of Albi TF/FP intumescent fireproofing, covering both steel and wood elements in the building. Intumescent coatings are a critical part of modern fire protection. It expands when exposed to heat to provide a protective barrier that preserves structural integrity during a fire.

Every step of the installation followed industry best practices, with careful attention to surface preparation, application thickness and clean finishes that meet both safety standards and aesthetic expectations.

Overcoming Site-Specific Challenges

The Crescent Hill project presented several unique challenges.

Fireproofing was not part of the original scope, requiring rapid coordination with the architect and general contractor, both of whom were new to intumescent fireproofing.

The building’s 100-year-old wood roof deck demanded special care to protect its historic character while achieving modern safety standards. Additionally, the site remained occupied throughout construction, necessitating extra precautions to minimize disruptions and maintain a clean, safe environment.

Despite supply chain delays and multiple mobilizations due to steel delivery schedules, our team remained flexible and proactive. We coordinated closely with the general contractor and the owner to ensure materials and equipment arrived on time and that work could proceed efficiently whenever our crews were on site.

Commitment to Safety and Quality

Superior Insulation is dedicated to the highest standards of safety. Over the 26-month project duration, our crews worked 5,116 manhours with zero reportable injuries – a testament to our rigorous safety protocols and weekly toolbox talks. Despite the extended schedule and logistical complexities, the project was completed on time and on budget.

“This project showcases our ability to deliver complex fireproofing solutions under challenging conditions,” said Thomas E. Dake, II, Superior Insulation President/CEO. “Our installers take special care to protect people and property, ensuring a high-quality result every time.”

NFCA Award

Superior received the National Fireproofing Contractors Association Award of Excellence for its work on this project.

The Superior Insulation Advantage

Our work at the Crescent Hill Water Plant demonstrates Superior Insulation’s leadership in industrial fireproofing. We combine technical expertise, industry best practices and a steadfast commitment to safety and client satisfaction, delivering results you can trust.